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Ford Expedition Catalytic Converter

We have 10 Items In-stock. Select a year to continue.
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Evan Fischer 48-State Direct Fit REPF960335 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit - Passenger Side

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$267.68 $369.37 You Save $101.69 (28%)
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Availability: In Stock, 1-2 Business Days
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EVAN FISCHER 48-STATE LEGAL DIRECT FIT CATALYTIC CONVERTER (No CA or NY Shipments)
EPA Approved Catalyst with 5-Year/ 50,000-Mile Limited Warranty

This direct fit item is manufactured from high quality and durable stainless steel catalytic case for long lasting durability and for better protection.

OBD-II and EPA compliant catalytic converter; Designed for easy installation - it requires no cutting or welding! This is manufactured in accordance to industry standards to ensure product durability and reliability. Evan Fischer products are covered by 5-year or 50,000-mile limited warranty.

Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • Brand SKU#: Evan Fischer REPF960335
  • Location: Passenger Side
  • Series: Evan Fischer 48-State Direct Fit
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Aluminized Steel
  • Recommended Use: OE Replacement
  • Anticipated Ship Out Time: 1-2 Business Days
  • Dimensions: 46 in. overall length
  • Inlet Type: Single (2-bolt spinner flange)
  • Outlet Type: Dual (2-bolt welded flange and 2.5 in. ID)
  • Oxygen Sensor Ports: 2
  • Warranty: 5-year or 50,000-mile limited warranty
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Fits the following Ford Expedition Years

  • 2007-2010 | EL Eddie Bauer | 8 Cyl 5.4L
  • 2007-2010 | Eddie Bauer | 8 Cyl 5.4L
  • 2007-2010 | Max Eddie Bauer | 8 Cyl 5.4L
  • 2007-2013 | EL Limited | 8 Cyl 5.4L
  • 2007-2013 | EL XLT | 8 Cyl 5.4L
  • 2007-2013 | Limited | 8 Cyl 5.4L
  • 2007-2013 | Max Limited | 8 Cyl 5.4L
  • 2007-2013 | XLT | 8 Cyl 5.4L
  • 2008 | Funkmaster Flex Edition | 8 Cyl 5.4L
  • 2008-2013 | EL King Ranch | 8 Cyl 5.4L
  • 2008-2013 | King Ranch | 8 Cyl 5.4L
  • 2009-2011 | Max King Ranch | 8 Cyl 5.4L
  • 2011 | Max XL | 8 Cyl 5.4L
  • 2011-2013 | EL XL | 8 Cyl 5.4L
  • 2011-2013 | XL | 8 Cyl 5.4L
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Davico Standard 15653 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit - Driver Side

$259.54 $675.91 You Save $416.37 (62%)
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DAVICO OE REPLACEMENT CATALYTIC CONVERTERS (48-STATE LEGAL – NO CA, NO NY)

Davico’s 48-state legal line of OE replacement catalytic converters is specifically designed to work like the original unit that came installed on your vehicle, delivering solid performance and an exact fit. Each and every one of Davico’s OE replacement catalytic converters is crafted within strict standards. Since 1987, Davico has specialized in manufacturing hard-to-find catalytic converters for the automotive aftermarket.

  • Proudly manufactured in America
  • Features OE-spec air tube connections and flanges
  • Exact fit

Notes:

48-state legal - not legal in New York or California; not for sale or use in New York or California; cannot be shipped to New York or California addresses.
  • Brand SKU#: Davico 15653
  • Location: Driver Side
  • Series: Davico Standard
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Aluminized Steel
  • Recommended Use: OE Replacement
  • Anticipated Ship Out Time: 1-2 Business Days
  • Oxygen Sensor Included: No
  • Warranty: 2-year or 25,000-mile Davico limited warranty on catalyst emission properties and 5-year or 50,000-mile limited warranty on tube, shell and welds
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Fits the following Ford Expedition Years

  • 1999-2002 | Eddie Bauer | 8 Cyl 4.6L
  • 1999-2002 | XLT | 8 Cyl 4.6L
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Eastern ECO II 83166 Catalytic Converter, Aluminized Steel, Semi-Universal (Welding Required), 48-State Legal (Cannot Ship to CA or NY)

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$72.20 $86.91 You Save $14.71 (17%)
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EASTERN CATALYTIC CONVERTERS

  • MADE IN USA
  • Choose from direct-fit, semi-universal or universal catalytic converters
  • Direct-fit converters built to precise OE requirements with OE-quality flanges and flex assemblies – 100% guaranteed to fit your vehicle
  • Semi-universal converters designed according to application, but require some welding
  • Universal converters are not application-based and require welding – ideally suited for DIYers
  • Restore optimum converter efficiency and engine performance for less than the cost of your stock converter

Eastern's catalytic converters are made using premium materials and via state-of-the-art technologies to restore maximum catalytic efficiency and engine output to your vehicle for less than the cost of your stock converter. Eastern offers a wide range of direct-fit, semi-universal and universal converters so you can choose the right match for your vehicle. Eastern Catalytic is one of the automotive aftermarket’s top suppliers of catalytic converters, manifold converters and related components.

See product for application and installation details.

  • Brand SKU#: Eastern 83166
  • Location: Rear
  • Series: Eastern ECO II
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Semi-Universal (Welding Required)
  • Quantity Sold: Sold Individually
  • Tube Material: Aluminized Steel
  • Recommended Use: OE Replacement
  • Anticipated Ship Out Time: Same day - 1 business day
  • Inlet Type: Single (2.5 in. ID)
  • Notes: This is not an oe replacement catalytic converter. Please check dimensions to ensure proper fitment.
  • Outlet Type: Single (2.5 in. ID)
  • Oxygen Sensor Ports: No
  • Warranty: 5-year or 50,000-mile Eastern limited warranty
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Fits the following Ford Expedition Years

  • 2003-2004 | Eddie Bauer | 8 Cyl 4.6L
  • 2003-2004 | Eddie Bauer | 8 Cyl 5.4L
  • 2003-2004 | XLT | 8 Cyl 4.6L
  • 2003-2004 | XLT | 8 Cyl 5.4L
  • 2004 | NBX | 8 Cyl 4.6L
  • 2004 | NBX | 8 Cyl 5.4L
  • 2004 | XLS | 8 Cyl 4.6L
  • 2004 | XLS | 8 Cyl 5.4L
  • 2004 | XLT Sport | 8 Cyl 4.6L
  • 2004 | XLT Sport | 8 Cyl 5.4L
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Magnaflow 50-State Semi-Universal 458076 Catalytic Converter - 50-State Legal Semi-Universal (Welding Required)

$235.22 $304.40 You Save $69.18 (23%)
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Availability: In Stock, 2-3 business days
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  • 50-State/California Legal
  • Semi-universal design – cut out your old catalytic converter and weld in the new one
  • Stainless Steel Construction
  • Legendary Magnaflow quality, power, and sound
  • Ceramic, honeycomb catalyst designed for maximum flow and surface area

When you want the best, you want Magnaflow!  These semi-universal 50-State Legal catalytic converters have a catalyst specifically designed for your vehicle – just cut out your old catalytic converter and weld in the new one.  Engineered to cut emissions and improve performance.

  • Brand SKU#: Magnaflow 458076
  • Location: Front, Driver Or Passenger Side
  • Series: Magnaflow 50-State Semi-Universal
  • Emissions: 50-State Legal
  • Product Fit: Semi-Universal (Welding Required)
  • Quantity Sold: Sold Individually
  • Tube Material: Stainless Steel
  • Recommended Use: Performance Replacement
  • E O Number: D-193-101
  • Anticipated Ship Out Time: 2-3 business days
  • Dimensions: 11.5 in. overall length
  • Notes: 2.25 in. Inlet/Outlet
  • Warranty: Magnaflow 5 year / 50,000 Mile Warranty
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Fits the following Ford Expedition Years

  • 2003-2004 | Eddie Bauer | 8 Cyl 4.6L
  • 2003-2004 | Eddie Bauer | 8 Cyl 5.4L
  • 2003-2004 | XLT | 8 Cyl 4.6L
  • 2003-2004 | XLT | 8 Cyl 5.4L
  • 2004 | NBX | 8 Cyl 4.6L
  • 2004 | NBX | 8 Cyl 5.4L
  • 2004 | XLS | 8 Cyl 4.6L
  • 2004 | XLS | 8 Cyl 5.4L
  • 2004 | XLT Sport | 8 Cyl 4.6L
  • 2004 | XLT Sport | 8 Cyl 5.4L
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Walker Ultra 53569 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit - Driver Side

$326.78 $736.08 You Save $409.30 (56%)
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Availability: In Stock, 3-4 business days
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WALKER - OE REPLACEMENT CATALYTIC CONVERTERS (48-STATE LEGAL - NO CA, NO NY)

Walker's OE replacement catalytic converters are rigorously engineered to deliver a perfect fit and optimal performance. Established in 1908, Walker is renowned in the automotive aftermarket for manufacturing a full line of exhaust system parts.

  • Higher loaded substrate
  • Engineered with premium stainless steel
  • Simply bolts on
  • Features thick, OE-quality hangers, flanges and brackets

Notes:

  • Non-CARB compliant/48-state legal - not for sale or use in New York or California; cannot be shipped to New York or California addresses.
  • Brand SKU#: Walker 53569
  • Location: Driver Side
  • Series: Walker Ultra
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Stainless Steel
  • Recommended Use: OE Replacement
  • Anticipated Ship Out Time: 3-4 business days
  • Warranty: 5-year or 50,000-mile Walker limited warranty
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Fits the following Ford Expedition Years

  • 2005-2006 | Eddie Bauer | 8 Cyl 5.4L
  • 2005-2006 | Limited | 8 Cyl 5.4L
  • 2005-2006 | XLS | 8 Cyl 5.4L
  • 2005-2006 | XLT | 8 Cyl 5.4L
  • 2006 | King Ranch | 8 Cyl 5.4L
  • 2006 | XLT Sport | 8 Cyl 5.4L
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Pacesetter 324248 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit

$234.29 $234.29 You Save $0.00 (0%)
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Availability: In Stock, 2-3 business days
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PACESETTER - CATALYTIC CONVERTERS

Replace your sub-par stock converter with a higher performing catalytic converter by Pacesetter Performance. Their converters are fabricated from the finest mandrel-bent stainless steel and feature perfect fit machined steel flanges. Pacesetter, known for their exhausts, has been a leading manufacturer of performance headers and exhaust systems since their inception in 1974.
  • Designed to replace poorly performing OEM converter
  • Streamlines and improves exhaust flow via honeycomb catalyst
  • Made from fine mandrel-bent stainless steel
  • Complies with EPA regulations
  • Bolts on for quick and easy installation (on most vehicles)
  • Backed by a 5-year/50,000-mile warranty
  • Direct fit by vehicle year, make and model
  • 48-state legal (not legal in CA or NY)
  • Designed and manufactured in the USA
  • Brand SKU#: Pacesetter 324248
  • Location: Passenger Side
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Sold Individually
  • Tube Material: Stainless Steel
  • Recommended Use: Performance Replacement
  • Anticipated Ship Out Time: 2-3 business days
  • Warranty: 5-year or 50,000-mile Pacesetter limited warranty
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Fits the following Ford Expedition Years

  • 2001-2002 | Eddie Bauer | 8 Cyl 4.6L
  • 2001-2002 | XLT | 8 Cyl 4.6L
Customer Rating :

Catco 9117 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit - Driver Side

$265.56 $649.62 You Save $384.06 (59%)
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Availability: In Stock, 2-3 business days
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CATCO DIRECT FIT CATALYTIC CONVERTERS (48-STATE LEGAL - NO CA, NO NY)

If a clogged or damaged converter’s got your emissions system on the fritz, trust CATCO’s direct fit catalytic converters to deliver the right solution. They’re corrosion-resistant, exact replacement parts crafted with a 409 stainless steel neck and shell perfect for extreme operating conditions. Since 1975, CATCO has specialized in developing high-tech catalytic converters for the automotive aftermarket.

  • Precise, vehicle-specific fit
  • Crafted with 409 stainless steel neck and shell for greater durability
  • Full-bodied construction from Standard Duty, Heavy Duty and Super Duty converters
  • Quick and simple to install
  • Converters that work with On-Board Diagnostic II systems available

Notes:

48-state legal - not legal in New York or California; not for sale or use in New York or California; cannot be shipped to New York or California addresses.
  • Brand SKU#: Catco 9117
  • Location: Driver Side
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Sold Individually
  • Tube Material: Stainless Steel
  • Recommended Use: OE Replacement
  • Anticipated Ship Out Time: 2-3 business days
  • Dimensions: 35.5 in. overall length
  • Warranty: 5-year or 50,000-mile Catco limited warranty on converter body with 25,000-mile limited warranty on emissions
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Fits the following Ford Expedition Years

  • 2000 | Eddie Bauer | 8 Cyl 4.6L
  • 2000 | XLT | 8 Cyl 4.6L
Customer Rating :

Flowmaster 48-State Legal 2020013 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit - Passenger Side

$330.69 $432.27 You Save $101.58 (23%)
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Availability: In Stock, 2-3 business days
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FLOWMASTER – DIRECT FIT 48-STATE LEGAL* CATALYTIC CONVERTERS

Flowmaster’s Direct Fit catalytic converter is dyno-proven to dramatically increase horsepower and reduce emissions better than your stock catalytic converter. It’s legal in 48 states and passes the federal EPA emissions standards – one of those ‘too good to be true’ must-have aftermarket products. Flowmaster, known as ‘the exhaust technology company,’ is a leading manufacturer of high performance exhaust systems and respected for design, innovation and engineering.

  • Street legal in 48-states, complies with federal EPA emissions standards
  • 50,000-mile/5-year casing warranty and 25,000-mile emissions warranty
  • Proven to improve horsepower while reducing emissions at the same time
  • 100% welded stainless body means long-lasting durability
  • Direct fit by vehicle year, make and model
  • Quick and easy installation
  • Dyno-tested
  • Factory replacement part
  • Precious metals and oversized substrates mean fewer toxins leaving the tailpipes
  • Includes heat shield for added protection

NOTE* Not legal for use in California or New York
  • Brand SKU#: Flowmaster 2020013
  • Location: Passenger Side
  • Series: Flowmaster 48-State Legal
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Stainless Steel
  • Recommended Use: Performance Replacement
  • Anticipated Ship Out Time: 2-3 business days
  • Notes: 2.50 in. Inlet/Outlet
  • Warranty: 5-Year Or 50,000-Mile Flowmaster Warranty On Exterior Casings
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Fits the following Ford Expedition Years

  • 1999-2000 | Eddie Bauer | 8 Cyl 4.6L
  • 1999-2000 | XLT | 8 Cyl 4.6L
Customer Rating :

Benchmark 20631 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit - Driver Side

$321.66 $1,045.00 You Save $723.34 (69%)
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Availability: In Stock, 2-3 business days
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BENCHMARK OE REPLACEMENT CATALYTIC CONVERTERS (48-STATE LEGAL - NO CA, NO NY)

Benchmark's OE replacement catalytic converters set the industry standard in terms of fitment and durability. Their performance is closely monitored and backed by Benchmark's emissions laboratory, ensuring quality loadings that eliminate OBDII issues caused by many universal catalytic converters.

  • High-flow performance and reduced noise
  • Heavy-duty steel construction
  • Direct fit for easy installation
  • Optimal heat protection
  • Overall satisfaction at a fair price

Notes:

  • 48-state legal - cannot be shipped to New York or California; not for sale or use in New York or California.
  • Brand SKU#: Benchmark 20631
  • Location: Driver Side
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Aluminized Steel
  • Recommended Use: OE Replacement
  • Anticipated Ship Out Time: 2-3 business days
  • Warranty: 5-year or 50,000-mile Benchmark limited warranty
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Fits the following Ford Expedition Years

  • 2001-2003 | Eddie Bauer | 8 Cyl 4.6L
  • 2001-2003 | XLT | 8 Cyl 4.6L
Customer Rating :

Bosal 079-4058 Catalytic Converter - 48-State Legal (Cannot Ship to CA or NY) Direct Fit - Passenger Side

$410.83 $484.02 You Save $73.19 (15%)
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Availability: In Stock, 1-2 Business Days
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BOSAL - OE REPLACEMENT CATALYTIC CONVERTERS (48-STATE LEGAL - NO CA, NO NY)

Bosal's OE replacement catalytic converters are made to fit vehicle-specific requirements for backpressure, emissions, sound levels, and sensors. They are designed and built for life-long reliability.

Notes:

  • 48-state legal - not for sale or use in California or New York; cannot be shipped to California or New York addresses.
  • Brand SKU#: Bosal 079-4058
  • Location: Passenger Side
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Aluminized Steel
  • Recommended Use: OE Replacement
  • Anticipated Ship Out Time: 1-2 Business Days
  • Warranty: 5-year or 25,000-mile Bosal limited warranty
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Fits the following Ford Expedition Years

  • 2003-2004 | Eddie Bauer | 8 Cyl 4.6L
  • 2003-2004 | XLT | 8 Cyl 4.6L
  • 2004 | NBX | 8 Cyl 4.6L
  • 2004 | XLS | 8 Cyl 4.6L
  • 2004 | XLT Sport | 8 Cyl 4.6L
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Customer Rating :

The catalytic converter installed in your Ford Expedition is more than just a simple car part; it's a device that minimizes the smoke emission before it's released in the atmosphere. If your car already produces visible smoke along with a foul smell from the exhaust, then this could be a symptom of a bad catalytic converter. An even worse situation is when the catalytic converter burns the ceramic monolith inside it because the fuel is stuck and couldn't reach the engine. To solve this problem, you have to find a new catalytic converter before authorities notice the thick smoke behind your vehicle and pull you over.

Frequently Asked Questions Ask APW

Does soap and water actually clean a greasy Ford Expedition catalytic converter? Answer: A more precise answer to that is a dish detergent and water. Since a dish detergent is very effective when it comes to removing grease and oil, then it's a very good cleaning agent for a catalytic converter. The only thing that needs to be done is to dip the catalytic converter in a bucket with water and dish detergent overnight. As a reminder, never put a lacquer thinner when cleaning a catalytic converter for a diesel fuel.

In a Ford Expedition with a V8 5.4 liter engine, should all four catalytic converter be replaced at the same time? Answer: It will depend on the condition of each catalytic converter. If there's a need to replace all because they're already clogged, then look for four replacements. Although it is very unlikely that clogging happens simultaneously.

What are ways to prevent a stolen catalytic converter in a Ford Expedition that's always parked around a tough neighborhood? Answer: If the catalytic converter under the Ford Expedition is a bolt-on type, then to weld the bolts shut is a good idea. Another way is to clamp the catalytic converter, or to fence the parking area to slow the thief down. Add security lighting on top of the car to make it visible at night. This can also slow down or prevent the thief because the suspension of a Ford Expedition is usually higher than a regular vehicle that's why it's an easy target.

Which is better for a Ford Expedition, a 49-state and a 50-state catalytic converter? Answer: A 49-state catalytic converter basically means that the California Air Resources Board has not approved or tested a particular catalytic converter. To give a brief overview, the state of California has the following additional laws regarding catalytic converters: one, only brand new catalytic converters are allowed to be sold in the state; and two, they have to be approved by CARB and before they're used. It does nothing with the performance of the Ford Expedition, but with the regulations it must follow.

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