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Ford Explorer Catalytic Converter

We have 9 Items In-stock. Select a year to continue.
$440.26 List Price $519.51 Save $79.25 Availability: In Stock
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EVANFISCHER DIRECT FIT CATALYTIC CONVERTER

This direct fit item is manufactured from high quality and durable stainless steel catalytic case, 16-gauge aluminized steel tubes, and heat shield for long lasting durability and for better protection. It also features honeycomb catalyst that has maximum surface area flow.

OBD-II and EPA compliant catalytic converter; It is a high quality aftermarket replacement for the OEM catalytic converter. Designed for easy installation - it requires no cutting or welding! This is manufactured in accordance to industry standards to ensure product durability and reliability; best of all, EvanFischer products are covered by 5-year or 50,000-mile limited warranty.

Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • SKU#: REPF960324
  • Brand: Evan Fischer
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Aluminized Steel
  • Anticipated Ship Out Time: 1-2 Business Days
  • Warranty: 5-year or 50,000-mile limited warranty
 
Fits the following Ford Explorer Years:
  • 2004-2005 | 8 Cyl 4.6L | XLT Sport
  • 2002-2005 | 8 Cyl 4.6L | Eddie Bauer, Limited, XLT
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$68.02 List Price $80.26 Save $12.24 Availability: In Stock
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EASTERN ECO II SERIES CATALYTIC CONVERTER

30 years of innovation is proof enough that Eastern is the best manufacturer of the finest aftermarket and original equipment catalytic converters on the market. Their ECO Series Catalytic Converters which are designed to help keep the Check Engine Light (MIL) off is another set of catalytic converters with world class quality.

The Eastern ECO II Series Catalytic Converter is made specifically for most complex or second generation on board diagnostic (OBD II) systems. It features wash coats with greater loadings of precious metals to handle applications with ultra low emissions, higher than normal emissions, as well as vehicles with higher mileage and heavier workloads.

The Eastern ECO II Series Catalytic Converter's features in a nutshell:

  • Engineered with Eastern's proprietary NANO technology yielding highly efficient loadings for lower cost and better converter efficiency
  • Features an advanced materials design for maximum engine output and performance

Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • SKU#: EAST83166
  • Brand: Eastern
  • Fit Note: 4WD, OHV Engine, OHV Engine
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Semi-Universal
  • Quantity Sold: Sold Individually
  • Tube Material: Aluminized Steel
  • Anticipated Ship Out Time: 1-2 Business Days
(see more)
Fits the following Ford Explorer Years:
  • 2000 | 6 Cyl 4.0L | Postal, XL Fleet
  • 1999-2000 | 6 Cyl 4.0L | XLS
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Rating: (see review/s)

"Just what I needed at a cheaper price to fix my problem and get the stupid Check Engine Light off." posted by: Ben on December 7, 2014

"No marking as to flow direction. But part fit......" posted by: on November 3, 2013 view all 8 reviews

$111.97 List Price $144.90 Save $32.93 Availability: In Stock
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  • Not legal for use in California or in states adopting the California emissions standards
  • Semi-universal design – cut out your old catalytic converter and weld in the new one
  • Stainless Steel Construction
  • Legendary Magnaflow quality, power, and sound
  • Ceramic, honeycomb catalyst designed for maximum flow and surface area

When you want the best, you want Magnaflow!  These 49-State Legal semi-universal catalytic converters have a catalyst specifically designed for your vehicle – just cut out your old catalytic converter and weld in the new one.  Engineered to cut emissions and improve performance.

  • SKU#: M6699006HM
  • Brand: Magnaflow
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Semi-Universal
  • Quantity Sold: Sold Individually
  • Tube Material: Stainless Steel
  • Anticipated Ship Out Time: 1-2 Business Days
(see more)
Fits the following Ford Explorer Years:
  • 2004-2005 | 8 Cyl 4.6L | XLT Sport
  • 2002-2005 | 8 Cyl 4.6L | Eddie Bauer, Limited, XLT
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$555.10 List Price $1,361.59 Save $806.49 Availability: In Stock
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DAVICO EXACT FIT 49-STATE CATALYTIC CONVERTER

Do not settle for a universal or generic catalytic converter when you can replace your old or failing catalytic converter with a direct fit unit from Davico Manufacturing. This company has been producing catalytic converters since 1987 and is known for producing direct fit aftermarket catalytic converters that are at par with OEM units in terms of quality, specifications, and performance. Their Exact Fit Catalytic Converter is sized specifically for each application and uses the right substrate to meet the aftermarket performance standards for catalytic converters.

Features:
  • Direct fit - made using reliable computer-controlled fabrication system for flawless replication
  • Manufactured using strict OEM and emission control specifications
  • No cutting, sliding, clamping, or welding required for easier installation
Specifications:
  • 50.25 in. overall length
  • 2-bolt loose flange inlet
  • 2-bolt fixed flange outlet
  • 4 oxygen sensor ports
  • Oval body
  • Includes gasket(s): 24985 (1)
  • Y-pipe assembly

Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • SKU#: DAV19088
  • Brand: Davico
  • Fit Note: For Vehicles with 3-way catalytic converter system
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Aluminized Steel
  • Anticipated Ship Out Time: 1-2 Business Days
(see more)
Fits the following Ford Explorer Years:
  • 2005 | 6 Cyl 4.0L | XLS Sport, XLT Sport
$308.03 List Price $667.90 Save $359.87 Availability: In Stock
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CATCO CATALYTIC CONVERTER ASSEMBLY

Catco's catalytic converters are designed with 409 stainless steel pipes and shell for longer life.

Specifications
  • 2-bolt flange with spherical flare inlet
  • 3-bolt welded flange outlet
  • Standard assembly with one catalytic converter
  • Oval body
  • 21.5 in. overall length
  • Single inlet and outlet configuration
Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • SKU#: CAT1044
  • Brand: Catco
  • Fit Note: For Vehicles Originally with California Emissions, For Vehicles with single inlet pipe muffler, For Vehicles Originally with California Emissions, VIN: E, Y Pipe, For Vehicles Originally with California Emissions
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Stainless Steel
  • Anticipated Ship Out Time: 1-2 Business Days
(see more)
Fits the following Ford Explorer Years:
  • 2000-2002 | 6 Cyl 4.0L | Postal
  • 1999-2002 | 6 Cyl 4.0L | XLS
(see more)
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$345.94 List Price $765.88 Save $419.94 Availability: In Stock
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WALKER ULTRA CATALYTIC CONVERTER



Walker Ultra Direct-Fit Catalytic Converter is made available for OBDII (1996 and newer) vehicles. It is manufactured for specific vehicle emissions requirements. It features a higher loading of precious metals, optimal substrate content, and a high technology washcoat to ensure unsurpassed performance and durability.

Specifications:
  • Stainless Steel body material
  • Ceramic catalyst substrate material
  • 4 oxygen sensor ports
  • Round body
Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • SKU#: WK16434
  • Brand: Walker
  • Fit Note: Fed and Calif Emiss. Models, 49 State Direct Fit
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Stainless Steel
  • Anticipated Ship Out Time: 1-2 Business Days
(see more)
Fits the following Ford Explorer Years:
  • 2006-2010 | 6 Cyl 4.0L | Eddie Bauer, Limited, XLT
  • 2006 | 6 Cyl 4.0L | XLS
$219.95 List Price $284.65 Save $64.70 Availability: In Stock
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FLOWMASTER – DIRECT FIT 49-STATE LEGAL* CATALYTIC CONVERTERS

Flowmaster’s Direct Fit catalytic converter is dyno-proven to dramatically increase horsepower and reduce emissions better than your stock catalytic converter. It’s legal in 49 states and passes the federal EPA emissions standards – one of those ‘too good to be true’ must-have aftermarket products. Flowmaster, known as ‘the exhaust technology company,’ is a leading manufacturer of high performance exhaust systems and respected for design, innovation and engineering.

  • Street legal - complies with federal EPA emissions standards
  • 50,000-mile/5-year casing warranty and 25,000-mile emissions warranty
  • Proven to improve horsepower while reducing emissions at the same time
  • 100% welded stainless body means long-lasting durability
  • Direct fit by vehicle year, make and model
  • Quick and easy installation
  • Dyno-tested
  • Factory replacement part
  • Precious metals and oversized substrates mean fewer toxins leaving the tailpipes
  • Includes heat shield for added protection
  • SKU#: F132020049
  • Brand: Flowmaster
  • Emissions: 48-State Legal (Cannot Ship to CA or NY)
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Stainless Steel
  • Anticipated Ship Out Time: 1-2 Business Days
(see more)
Fits the following Ford Explorer Years:
  • 2000-2001 | 6 Cyl 4.0L | Postal, XL Fleet
  • 1999-2001 | 6 Cyl 4.0L | XLS
(see more)
$343.21 List Price $404.99 Save $61.78 Availability: In Stock
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BOSAL CATALYTIC CONVERTER

Bosal catalytic converters are made to fit vehicle-specific requirements for backpressure, emissions, sound levels, and sensors. Designed and built for long life reliability.

Specification:
  • 4 oxygen sensor ports
Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • SKU#: BO0794213
  • Brand: Bosal
  • Fit Note: Driver And Passenger Side Assembly
  • Product Fit: Direct Fit
  • Quantity Sold: Assembly
  • Tube Material: Aluminized Steel
  • Anticipated Ship Out Time: 1-2 Business Days
  • Warranty: 5-year or 25,000-mile Bosal limited warranty
 
Fits the following Ford Explorer Years:
  • 2006-2010 | 6 Cyl 4.0L | Eddie Bauer, Limited, XLT
  • 2006 | 6 Cyl 4.0L | XLS
$823.95 List Price $1,294.95 Save $471.00 Availability: In Stock
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Diversified Environmental Catalysts
Diversified Environmental Catalysts, Inc. specializes in the manufacturing of direct fit catalytic converters for import and domestic vehicles.

Not legal for sale in California and New York; Cannot be shipped to CA or NY addresses.

  • SKU#: W0133-1892859
  • Brand: Benchmark
  • Fit Note: This catalytic converter is NOT approved for sale or use in California.
  • Quantity Sold: Assembly
  • Tube Material: Steel
  • Anticipated Ship Out Time: 1-2 Business Days
 
Fits the following Ford Explorer Years:
  • 2002-2003 | 8 Cyl 4.6L | Eddie Bauer, Limited, XLT
View Less
The one thing that prevents your Ford Explorer from becoming a smog and fumes factory is its first-rate catalytic converter. This hot box is responsible for converting detrimental gases emitted by your vehicle into its less-harmful form. Usually, your catalytic converter can stay in good shape for your car's entire life span. But due to substrate meltdown, catalyst poisoning, or just simple wear due to old age, a catalytic converter failure is still plausible. Your catalytic converter is in a bad condition if you experience reduced engine power, inefficient fuel burning, and weak gas pedal acceleration power. Spare yourself from complete engine damage or a failing grade of "F" in your emissions test. Replace your old stock with a new and efficient Ford Explorer catalytic converter.

Frequently Asked Questions

Ask APW
  • What is the average working temperature of Ford Explorer catalytic converters?
    Answer: The ideal temperature at which Ford Explorer catalytic converters operate is at 1,200 to 1,600 degrees Fahrenheit. When the temperature inside the cat converter goes beyond this point due to an increase in the amount of pollutants, for instance to 2,000 degrees, the internal structure of the converter will eventually melt. The melted platinum, rhodium, and palladium components of the internal converter will damage the ceramic substrate. This will result to a diminished converting efficiency or total catalytic converter breakdown.
  • Can faulty spark plugs cause problems to the Ford Explorer's catalytic converter?
    Answer: Yes. One of the leading causes of catalytic converter failure in most Ford Explorers is damaged spark plugs. When spark plugs experience misfire or if they don't fire at all, the exhaust system is invaded by unburned fuel. Unburned fuel ignites as it enters the converter, resulting to total ceramic catalyst meltdown.
  • Do all Ford Explorer models have the same number of catalytic converters?
    Answer: No. The number of catalytic converters varies from one Ford Explorer model to another. This is usually determined by the engine used by the vehicle. Most Ford Explorers have V6 and V8 engines. V6 engines require two catalytic converters, while V8 engines require four.
  • Is it normal for the Ford Explorer's exhaust system or catalytic converter to smell like rotten eggs?
    Answer: The smell of rotten eggs released by Ford Explorer exhaust systems is usually caused by a cold engine and a rich fuel condition. This can still be normal if the stench disappears after the engine warms up. But if the disgusting odor stays, the catalytic converter might be damaged.
  • What is the best type of catalytic converter for a Ford Explorer?
    Answer: There are three types of catalytic converters sold in the online market today. These are the two-way, three-way, and the three-way + air catalytic converters. For Ford Explorer models with computerized fuel and emissions controls, the three-way cat converter is the best type. It actually works like the two-way catalyst but the reduction of oxides of nitrogen and the oxidation of hydrocarbons and carbon monoxide is done with a single catalyst. It also contains cerium, an oxygen storage element that boosts the catalyst process.