How to Use an Engine Rebuild Kit to Repair Your Dodge
When your engine reaches its limit in terms of operating life and durability, it performs quite poorly (if at all). Dodge is a great example of an engine builder with loyal owners. Its myriad of motors can be easily rebuilt to produce loads of horsepower, making them popular in industries such as racing. The Dodge ending remains one of the most reworked, tuned, upgraded, and rebuilt engines in the history of auto-making. With that in mind, let this guide serve as your means of knowing how to rebuild your Dodge engine as good as new.
What You 'll Need
Pliers (needle nose)
Honing (cylinder walls)
Decking (heads, intake)
Wrenches (ratcheting, open, closed ended)
Step 1:Lubricate the engine as much as humanly possible. Lube up more than you think you need. When rebuilding your dodge engine, any dry surfaces can end up coming together during the process, which could result in internal friction damage.
Step 2:Remove the retaining bolts from your engine block, which includes parts like the fuel pump, intake manifold, and valve colors. Take off the components free from the long block then place them in a safe place. Remove the valve shafts and lifters from them and store them aside too.
Step 3:Access the crankshaft and oil pan by flipping the block over. Afterwards, remove them from the block before working on rebuilding your Dodge engine. They 'll just get in the way of the rebuilding process if you leave them there.
Step 4:You 'll also gain better access to the bearing and cylinders by removing all internal parts of your engine. Your rebuild can become an outright upgrade depending on how well your bearing and cylinder machining or replacement goes.
Step 5:To expose the crankshaft and its journals, you should remove the oil pan then every piston (from the crankshaft 's rod base that the piston is located at). From there, take off the bearing that keeps the crank in place. Remove the crank and set it aside.
Step 6:Flip the block then take off the head bolts. Separate the heads from the block then scrap off any remnants of the gasket. Clean up the block from the inside to the outside with topnotch solvents. Free the block from all dirt and debris.
Step 7:The walls of every cylinder should be honed or smoothened until the inside diameters of each of them match up. Repeat the process for every lifter port. The honing part of the process will ensure perfect piston alignment to improve engine performance.
Step 8:Get a new camshaft rather than rebuilding or polishing your stock camshaft. You 'll be increasing every cylinder wall 's inside diameter anyway as you rebuild your Dodge engine, so it makes sense to acquire a new camshaft to fit into the new dimensions of the rebuilt engine.
Step 9:Grease the honed walls, the lifter ports, and the pistons for the sake of lubrication; do the same around the camshaft. You should have the engine lubed up before assembling the parts you want to add to your rebuild.
Step 10:Take out your kit 's engine parts then put them on your engine from the bottom working your way to the top. Turn the engine block every time you require access to the upper or lower parts of the motor. Oil every component you 're installing liberally and don 't forget to torque each bolt properly.